1、機器人柔性智造集成系統
此系(xi)統主要由沖(chong)剪復合中(zhong)心(xin)、多邊(bian)折彎中(zhong)心(xin)、折彎機(ji)器(qi)人(ren)和(he)機(ji)器(qi)人(ren)自(zi)(zi)動堆垛系(xi)統組(zu)成。利用先進的(de)(de)(de)計(ji)算(suan)機(ji)控制(zhi)系(xi)統、機(ji)械(xie)加工(gong)工(gong)具精確操作(zuo)、新型傳感器(qi)技(ji)術(shu)、智能元器(qi)件集(ji)(ji)成、自(zi)(zi)動傳導輸送(song)和(he)數學模型集(ji)(ji)成管(guan)理(li)(li)等(deng)(deng)技(ji)術(shu)，將機(ji)械(xie)、電器(qi)、電子(zi)和(he)軟(ruan)件工(gong)程的(de)(de)(de)知識徹底(di)的(de)(de)(de)結合在一(yi)起(qi)，實現物流系(xi)統和(he)信息集(ji)(ji)成的(de)(de)(de)管(guan)理(li)(li)和(he)控制(zhi)。以(yi)此形成原(yuan)材料(liao)的(de)(de)(de)自(zi)(zi)動上料(liao)、加工(gong)、成型，成品的(de)(de)(de)卸料(liao)、倉儲等(deng)(deng)加工(gong)程序(xu)(xu)，可以(yi)高效率、大批量生(sheng)產(chan)(chan)多種(zhong)零部件的(de)(de)(de)自(zi)(zi)動化(hua)加工(gong)生(sheng)產(chan)(chan)線(xian)。另外，利用程序(xu)(xu)集(ji)(ji)成接口，與公司的(de)(de)(de)生(sheng)產(chan)(chan)管(guan)理(li)(li)軟(ruan)件連接，對(dui)生(sheng)產(chan)(chan)調(diao)度和(he)計(ji)劃提供有(you)力的(de)(de)(de)支持，并(bing)極大提高生(sheng)產(chan)(chan)效率和(he)設備利用率。
2、MES全(quan)面集成應用的成套裝備(bei)智能生產系(xi)統(tong)
包含企業(ye)資源計劃管(guan)(guan)(guan)理(li)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（ERP）、產品全生(sheng)(sheng)(sheng)(sheng)命周期管(guan)(guan)(guan)理(li)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（PLM）、制造執(zhi)行系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（MES）、鈑金柔(rou)(rou)性(xing)(xing)智能(neng)(neng)加工(gong)生(sheng)(sheng)(sheng)(sheng)產系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（FMS）、立體倉儲系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（WMS）、開關柜柔(rou)(rou)性(xing)(xing)智能(neng)(neng)裝配(pei)生(sheng)(sheng)(sheng)(sheng)產系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（FMS）、斷路器柔(rou)(rou)性(xing)(xing)智能(neng)(neng)裝配(pei)生(sheng)(sheng)(sheng)(sheng)產系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（FMS）、銅排自動加工(gong)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)（FMS）及其配(pei)套的智能(neng)(neng)在(zai)線(xian)產品質量檢測(ce)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)等(deng)(deng)多(duo)項管(guan)(guan)(guan)理(li)和(he)生(sheng)(sheng)(sheng)(sheng)產、加工(gong)、檢測(ce)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)。通(tong)過MES與(yu)ERP系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)的集(ji)成(cheng)、MES與(yu)設(she)計管(guan)(guan)(guan)理(li)PLM系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)的集(ji)成(cheng)、ERP與(yu)立體倉庫WMS的集(ji)成(cheng)以及MES、ERP與(yu)柔(rou)(rou)性(xing)(xing)線(xian)加工(gong)裝配(pei)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)FMS的集(ji)成(cheng)，從(cong)而實(shi)現車間設(she)備(bei)、生(sheng)(sheng)(sheng)(sheng)產、人員、質量、物料、環境等(deng)(deng)方面的全流(liu)程的智能(neng)(neng)化、綠色化和(he)信息化管(guan)(guan)(guan)理(li)。達到制造資源數字(zi)化、生(sheng)(sheng)(sheng)(sheng)產過程數字(zi)化、現場(chang)運行數字(zi)化、質量管(guan)(guan)(guan)控數字(zi)化、物料管(guan)(guan)(guan)控數字(zi)化、生(sheng)(sheng)(sheng)(sheng)產進度可(ke)視化、數據采(cai)集(ji)實(shi)時化、生(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)無紙化、生(sheng)(sheng)(sheng)(sheng)產物流(liu)精益化目標。
3、AGV智(zhi)能物流(liu)自動化系統
此系(xi)(xi)統(tong)包含了AGV小(xiao)(xiao)車(che)(che)(che)整車(che)(che)(che)、AGV小(xiao)(xiao)車(che)(che)(che)控制系(xi)(xi)統(tong)、AGV小(xiao)(xiao)車(che)(che)(che)與(yu)設(she)(she)備對接的(de)(de)設(she)(she)備及AGV小(xiao)(xiao)車(che)(che)(che)料架與(yu)牽引裝(zhuang)置(zhi)。AGV小(xiao)(xiao)車(che)(che)(che)整車(che)(che)(che)又含有(you)一系(xi)(xi)列的(de)(de)配件如(ru)AGV小(xiao)(xiao)車(che)(che)(che)導(dao)引裝(zhuang)置(zhi)-電磁感(gan)(gan)應技術、導(dao)航傳感(gan)(gan)器、地標傳感(gan)(gan)器、異性導(dao)航、驅(qu)動(dong)(dong)系(xi)(xi)統(tong)、動(dong)(dong)力系(xi)(xi)統(tong)；AGV小(xiao)(xiao)車(che)(che)(che)控制系(xi)(xi)統(tong)包含了一些(xie)列的(de)(de)掉頭與(yu)控制系(xi)(xi)統(tong)，無線(xian)(xian)遠程(cheng)(cheng)調(diao)度系(xi)(xi)統(tong)、無線(xian)(xian)交通管(guan)(guan)制系(xi)(xi)統(tong)、中央管(guan)(guan)制系(xi)(xi)統(tong)、點料與(yu)調(diao)度系(xi)(xi)統(tong)。 AGV系(xi)(xi)統(tong)由(you)若干臺(tai)小(xiao)(xiao)車(che)(che)(che)組成，當一臺(tai)小(xiao)(xiao)車(che)(che)(che)需要維修時，其它小(xiao)(xiao)車(che)(che)(che)的(de)(de)生產率不受影(ying)響并(bing)保(bao)持高(gao)度的(de)(de)系(xi)(xi)統(tong)可利用性。在智能倉儲管(guan)(guan)理基礎(chu)上，實現自(zi)動(dong)(dong)化生產線(xian)(xian)的(de)(de)控制和管(guan)(guan)理，通過(guo)高(gao)度的(de)(de)流(liu)程(cheng)(cheng)配置(zhi)，滿足(zu)各個生產區域的(de)(de)物資搬運(yun)，使智能倉儲與(yu)自(zi)動(dong)(dong)化生產線(xian)(xian)高(gao)度集(ji)成。具有(you)工藝流(liu)程(cheng)(cheng)管(guan)(guan)理、生產齊套、生產備料、生產排產、生產配送(song)路徑規劃、生產裝(zhuang)配指導(dao)等功能。
4、大(da)規模自動倉(cang)儲(chu)系統
主要由(you)立(li)(li)體(ti)(ti)貨(huo)架(jia)、軌道堆垛機、傳輸機、機械手(shou)、行駛軌道和移動(dong)機器(qi)人等(deng)設備構(gou)成。采用先進PLC集(ji)成模(mo)塊化(hua)自(zi)動(dong)控制(zhi)技(ji)(ji)術(shu)(shu)、射頻數據通信(xin)(xin)、條形碼技(ji)(ji)術(shu)(shu)、掃描技(ji)(ji)術(shu)(shu)和新(xin)型傳感器(qi)等(deng)技(ji)(ji)術(shu)(shu)，形成貨(huo)物(wu)儲存系(xi)統、貨(huo)物(wu)存取和傳送系(xi)統、控制(zhi)和管理三大系(xi)統，實現(xian)各個系(xi)統的(de)(de)集(ji)成化(hua)、智能(neng)(neng)化(hua)、信(xin)(xin)息化(hua)。立(li)(li)體(ti)(ti)倉儲系(xi)統與柔性(xing)(xing)(xing)(xing)加工、裝配(pei)生產線的(de)(de)緊密結(jie)合(he)，實現(xian)了原材料的(de)(de)加工、儲存、運用、生產的(de)(de)自(zi)動(dong)化(hua)，提高生產效率，降低(di)成本(ben)。具(ju)有基本(ben)控制(zhi)功能(neng)(neng)、步(bu)進控制(zhi)功能(neng)(neng)、模(mo)擬控制(zhi)功能(neng)(neng)、定位控制(zhi)功能(neng)(neng)、網絡通信(xin)(xin)功能(neng)(neng)、自(zi)診斷功能(neng)(neng)、顯示監控功能(neng)(neng)。大大提高了立(li)(li)體(ti)(ti)倉儲線的(de)(de)先進性(xing)(xing)(xing)(xing)、可靠性(xing)(xing)(xing)(xing)、穩(wen)定性(xing)(xing)(xing)(xing)和實用性(xing)(xing)(xing)(xing)。
5、智能充氣柜生產線
采(cai)用先進ERP/PLM/MES信息化(hua)管理手段，以及先進后封板焊接機器(qi)人、柔(rou)性加工(gong)線(xian)、焊接機器(qi)人、皖儀真(zhen)空(kong)箱(xiang)檢(jian)(jian)(jian)漏回收系(xi)統(tong)等生產設(she)備(bei)和(he)試(shi)(shi)驗檢(jian)(jian)(jian)測設(she)備(bei)，具有(you)柔(rou)性加工(gong)、在(zai)(zai)(zai)線(xian)檢(jian)(jian)(jian)測等功能；該生產線(xian)，自動化(hua)程(cheng)度(du)大(da)(da)大(da)(da)提(ti)升，框(kuang)架裝(zhuang)(zhuang)(zhuang)配、封板裝(zhuang)(zhuang)(zhuang)配、二次(ci)儀表安裝(zhuang)(zhuang)(zhuang)、二次(ci)放線(xian)、總裝(zhuang)(zhuang)(zhuang)調試(shi)(shi)和(he)測試(shi)(shi)等工(gong)序均可(ke)自動流(liu)轉，實現了從純手工(gong)裝(zhuang)(zhuang)(zhuang)配到人操作機器(qi)掌控的(de)跨越，安全性、生產效率大(da)(da)大(da)(da)提(ti)升，采(cai)取同(tong)步抽真(zhen)空(kong)方式，避(bi)免了在(zai)(zai)(zai)常規大(da)(da)氣層抽真(zhen)空(kong)因(yin)壓差大(da)(da)導致的(de)箱(xiang)體元器(qi)件損壞，且可(ke)在(zai)(zai)(zai)半小時(shi)內完成檢(jian)(jian)(jian)測。
6、銅排柔性智能加工線
主(zhu)要由機(ji)(ji)(ji)械(xie)手、激光(guang)打標(biao)機(ji)(ji)(ji)、緩存臺、移行機(ji)(ji)(ji)、銑角(jiao)(jiao)機(ji)(ji)(ji)、壓花機(ji)(ji)(ji)、滾筒線等設備(bei)、控(kong)制系統(tong)構成(cheng)。該(gai)柔性(xing)加工(gong)線激光(guang)打標(biao)機(ji)(ji)(ji)采用先進(jin)(jin)的(de)振鏡(jing)系統(tong)和光(guang)纖激光(guang)器(qi)，與自(zi)動(dong)(dong)化對焦系統(tong)一(yi)起形(xing)成(cheng)二(er)維條形(xing)碼，實行無人自(zi)動(dong)(dong)化打碼。銑角(jiao)(jiao)機(ji)(ji)(ji)配置網絡通訊接口，能夠與上層生(sheng)產線控(kong)制系統(tong)進(jin)(jin)行數據通信，實現全自(zi)動(dong)(dong)加工(gong)，即(ji)實現自(zi)動(dong)(dong)送料、自(zi)動(dong)(dong)裝夾、自(zi)動(dong)(dong)倒角(jiao)(jiao)、自(zi)動(dong)(dong)出料。其主(zhu)要流程為：銅排上線—沖孔剪切(qie)—自(zi)動(dong)(dong)打標(biao)—自(zi)動(dong)(dong)存儲—自(zi)動(dong)(dong)銑角(jiao)(jiao)—自(zi)動(dong)(dong)壓花—成(cheng)品(pin)下線。大大減少(shao)了人員(yuan)運(yun)用和手動(dong)(dong)操作，提高生(sheng)產效率，降低生(sheng)產成(cheng)本，增(zeng)加經濟效益。